Good Injection Mold
Design Is Essential For Success
The proper design of an plastic injection mold will increase your chance of success
in every way. Injection molding is difficult at best, a good 3D injection mold design will give you
a solid foundation.
Your mold maker will be confident that the components all fit, the dimensions all
work together, and that the mold will ultimately function as it should.
The injection molding engineer will have confidence in the injection mold design
and the operation of the mold itself. You molder won't be second guessing the design and it will
help him process the parts.
Most of all, your customer will be delighted with a clean, flash-free,
dimensionally correct plastic part.
What is important in good
injection mold design?
A good design must be practical. The mold maker must be able to produce the
components in a logical, orderly manner to make money. Often, close tolerance dimensions are
specified when a much looser tolerance could have easily done the job.
-
Take an ejector pin plate, for example. Everyone knows that the thickness
is basically irrelevant, but usually the dimension given is a close tolerance size. An
experienced toolmaker will just ignore the tolerance and proceed, but nowadays, with the
specialization of tasks in the shop, a less skilled operator would waste precious time
holding an unreasonable tolerance.
-
The 3D geometry must be clean. The fast pace of mold making today makes it essential to
have efficient, reliable software. The days of vague sketches, or toolmakers making up the
design as they go are long gone. There are many excellent companies that offer high end
software programs for designing molds, dies, and just about any kind of tooling you can
imagine.
CNC machines need clean geometry to run properly. If the design is sloppy
and the translation of different software messy, the end result will show it. Plus, the
operator will have a much easier time running the programs with clean geometry.
-
The design must be clear in it's function. It is maddening for a plastic injection mold
maker to spend hours deciphering what the designer means. Information that is assumed or
omitted can delay the construction by days and cause unnecessary errors. Why should a
toolmaker spend time looking up information that was right in front of the designer at one
time?
It is always much easier to include notes or details that show what is
required than to search it out later on. Once the design is in process, and the information
is available, why not simply give the mold maker the same information? For example, a 3D
drawing can visually clarify many questions.
What about injection mold gate
design?
You can learn everything you need to know about injection mold gate design, runner
design, mold flow, mold cooling, and much, much more with the Injection Mold Design Tutorial. It is
absolutely the best I have ever seen. 
|
