What Are The
Best Plastic Injection Mold Components?
Plastic Injection mold components
are a very important, but often overlooked part of the plastic
injection mold making process. These would include things such
as: ejector pins, core pins, leader pins, leader pin
bushings, pillar supports, rest buttons, interlocks, and much,
much more.
Why are high quality plastic injection mold
components important?
-
Cost- it is nearly always cheaper
to purchase a custom mold base and the accompanying
components. Why waste your time on the "grunt"
work, when the profits are in the mold making? Of
course, there are certainly exceptions, but
generally, it is more profitable to purchase a
standard mold base and the related components.
-
Consistency- Since a good supplier
will guarantee close tolerances, you can focus your
attention on the cores and cavities, instead of
more general machining. The profit is in the cores
and cavities, so why spend time making something
that can be purchased cheaper and made just as
well, or perhaps better? Even if it costs a
bit more, it still makes good business sense most
of the time.
-
Delivery- a good supplier will
deliver just what you want, on time. Plus, you
don't have to pay for the scrapped parts he made
while filling your order. This is especially true
if you need more than one or two pieces.
-
Flexibility and innovation-
companies are constantly searching for new and
better ways to make components and improve their
applications. Think about lifters, for example:
there are numerous clever ways of making lifters,
each one better than the rest! Take advantage of
this collective inventiveness instead of relying on
what worked 20 years ago.
-
Good communication- using
standardized plastic injection mold components
is often a selling point. Some companies have
"favorite" suppliers for their hot-runner system,
for example. This also can make communication
easier, since the features and sizes are catalogued
and common.
There is very little reason anyone would make
most of the injection mold components used in their mold. There
is simply no way that to justify making things such as ejector
pins, mold base bushings and leader pins. However, there are
always special cases where it is practical to custom
manufacture components. Special ejector sleeves, custom core
pins, custom lifters or unique slides would certainly fall
under this category.
Even in special cases, it is often well worth
checking to see if a custom manufacturer can quickly make your
special component. This can free your skilled mold makers to
focus on the core and cavity work.
It is fairly common to waste huge amounts of
hours making a mold component that you later discover could be
purchased from a reputable supplier. Sometimes the cost savings
are quite substantial
| Mold Bases |
Ejector Pins |
Lifters |
Slides |
| Hot Runner Systems |
Gate Inserts |
Date Wheels |
Wear Plates |
|